常德烟草机械有限责任公司;湖南中烟工业有限责任公司常德卷烟厂;中烟机械技术中心;
为解决ZJ119型卷接机组生产中因接装纸出现横向偏移而造成烟支接装纸粘结不齐等问题，设计了一种接装纸自动纠偏系统。该系统由检测机构和执行机构组成，检测机构利用超声波传感器对接装纸的位置进行检测和反馈，卷接机组的IPC控制系统根据反馈结果控制执行机构中的伺服电机转动，进而通过活动连板、连杆等带动导纸辊偏转，从而实现对接装纸位置的自动调整。以红河卷烟厂生产的“红河（硬88）”牌卷烟为对象进行测试，结果表明：应用自动纠偏系统后的ZJ119型卷接机组出现接装纸粘结不齐的报警次数由4.5次/月降低到0.25次/月，人工调节偏移接装纸的时间由54.5 min/月降低到2.25 min/月。该技术可为提高卷烟外观质量和设备运行效率提供支持。
| 31 | 0 | 18 |
| 下载次数 | 被引频次 | 阅读次数 |
[1]潘恒乐，余清，饶永，等. ZJ119型卷接机组传烟检测系统的研制[J].中国烟草学报，2024,30(6):55-59.PAN Hengle, YU Qing, RAO Yong, et al.Development of a detection system for cigarettes transmission in filter cigarette maker ZJ119[J]. Acta Tabacaria Sinica,2024,30(6):55-59.
[2]潘恒乐，王荣文，吴名辉，等. ZJ119型卷接机组流化床供丝气流温度控制系统的设计[J].烟草科技，2023,56(12):91-97,105.PAN Hengle,WANG Rongwen,WU Minghui,et al.Design of temperature control system for tobacco feeding airflow in fluidized bed in filter cigarette maker ZJ119[J]. Tobacco Science&Technology,2023,56(12):91-97,105.
[3]徐静，周长江，张波，等. ZJ119-MAX接装机负压通道流场计算和分析[J].烟草科技，2018,51(9):79-84.XU Jing,ZHOU Changjiang,ZHANG Bo,et al. Flow field analysis of negative pressure passages for filter assembling in ZJ119-MAX[J]. Tobacco Science&Technology,2018,51(9):79-84.
[4]程卫民，范智源，孙斌，等.卷烟接装纸高速电磁阀喷胶系统的设计[J].烟草科技，2018,51(10):104-109.CHENG Weimin, FAN Zhiyuan, SUN Bin, et al.Design of high speed solenoid valve-based tipping paper gluing system in filter assembling machine[J]. Tobacco Science&Technology,2018,51(10):104-109.
[5]邵名伟，严志景，谢映松，等.预打孔卷烟接装纸施胶效果及胶辊设计参数对通风率的影响[J].烟草科技，2018,51(5):81-86.SHAO Mingwei,YAN Zhijing,XIE Yingsong,et al.Influences of preperforated tipping paper gluing factors and design parameters of glue roller on ventilation rate of cigarette[J]. Tobacco Science&Technology,2018,51(5):81-86.
[6]潘恒乐，孟庆华.预防接装纸回卷的吹气装置设计[J].烟草科技，2021,54(10):92-95,112.PAN Hengle,MENG Qinghua. Design of air blowing device for preventing tipping paper from winding back[J]. Tobacco Science&Technology,2021,54(10):92-95,112.
[7]刘美珍，侯志平. ZJ119卷接机组吸丝导轨的改进研究[J].机电产品开发与创新，2024,37(4):79-83.LIU Meizhen, HOU Zhiping. Research on improvement of the suction guide rail of ZJ119cigarette making and tipping machine combination[J].Development&Innovation of Machinery&Electrical Products,2024,37(4):79-83.
[8]曾标，潘恒乐，李小平. ZJ119型卷接机组平准器的改进设计[J].机械管理开发，2023,38(2):135-136,139.ZENG Biao,PAN Hengle,LI Xiaoping. Modification of ecreteur in ZJ119 filter cigarette maker[J].Mechanical Management and Development,2023,38(2):135-136,139.
[9]李小平，潘恒乐，梅光传.卷烟纸自动纠偏系统的设计与应用[J].烟草科技，2022,55(7):90-94.LI Xiaoping,PAN Hengle,MEI Guangchuan. Design and application of automatic cigarette paper adjustment system[J]. Tobacco Science&Technology,2022,55(7):90-94.
[10]毛龙所，谭斌昌，张海超，等. PROTOS70卷烟机接装纸胶后刚性纠偏装置的研制[J].机械工程师，2024(1):106-109,114.MAO Longsuo,TAN Binchang,ZHANG Haichao,et al. Development of a rigid rectifying device for the PROTOS70 cigarette-making machine after tipping paper gluing unit[J]. Mechanical Engineer,2024(1):106-109,114.
[11]刘世明，周福儒，王剑，等. ZJ17卷接机组接装纸输送系统的改进[J].食品与机械，2020,36(2):119-121,228.LIU Shiming, ZHOU Furu, WANG Jian, et al.Improvement of tipping paper conveying system for ZJ17 cigarette machine[J]. Food&Machinery,2020,36(2):119-121,228.
[12] F·格罗特豪斯，C·里德尔.烟草加工业的纸张通道连接装置：CN201110162368.4[P]. 2012-01-25.Grothaus F,Riddle C. Paper channel connection device for the tobacco processing industry:CN201110162368.4[P]. 2012-01-25.
[13]潘恒乐，冯雄伟，王俊. ZJ116A型卷接机组搓接自动清洁装置研制[J].食品与机械，2020,36(6):122-124,132.PAN Hengle, FENG Xiongwei, WANG Jun. The design of auto-cleaning equipment for cigarette assembling device in ZJ116A cigarette maker[J]. Food&Machinery,2020,36(6):122-124,132.
基本信息:
DOI：10.16135/j.issn1002-0861.2024.0412
中图分类号:TS43
引用信息:
[1]潘恒乐,陶韶华,曾标等.ZJ119型卷接机组接装纸自动纠偏系统的研制[J].烟草科技,2025,58(04):94-99.DOI:10.16135/j.issn1002-0861.2024.0412.
基金信息:
中国烟草机械集团有限责任公司科技项目“卷烟机新型激光打孔装置研究”（KZ2101）;中国烟草机械集团有限责任公司科技项目“ZJ119型中细支卷接机组的研制”（K1202303005）